Embroidery:

Embroidering custom designs requires a preparation process called digitizing. This process consists of programing our machines to embroider the logo to the exact specifications of the design. In short, we program where and how each needle punches through the garment.

Several factors have to be considered when digitizing. Not only does the color of stitch interpret how a design is punched, but the manner in which it is punched. Although we have the most advanced software to simplify this process, a great deal of experience and "know how" is still required to properly digitize any logo. Because we digitize our own logos, you can be assured that your design will be to your specifications.

Once the design has been "punched" and approved, we are ready to embroider the garments.

First, we take a piece of fabric and place it on the back side of the embroidered area. We, then, clamp that area with a special hoop and mount the hoop to the machine. These hoops are designed to not only hold the garment to the machine, but to stretch the garment and the fabric tight.

This is where preparation and the quality of the embroidery machine is vital. We take extensive preparation steps to ensure that the stitch is as tight and as clean as possible. In addition, because we have found that "not all embroidery machines are created equal", we only purchase from the best manufacturers and suppliers out in the market.

Once the artwork has been finalized and is ready for production, there are just a few preparation steps that are required prior to printing. First, is preparing the screens. This involves washing the screens thoroughly and, then, applying an emulsion to the screen mesh. The screens are left to dry in a dark space until ready to be exposed.

Our next step, is exposing the artwork to the screens. Applying the artwork to the bottom side of the screen and exposing this side to a UV (Ultra Violet) light source, we are able to wash out any unexposed areas. In short, any black areas of the artwork will be washed out with tap water.

After taping the inside of the screens, they are clamped & lined up square to the garment boards. Typically, the lightest colors are imprinted first and, then, the darker colors.

As each color is printed, the design begins to take shape. With multiple color designs, the first few colors may look odd. But as the final color is laid down, the design almost jumps off garment.